MECPL Products

Our HVOF System

Our HVOF System

AP-2100 Control Panel

The AP-2100 Automatic HVOF Spray System is a fully integrated and automated solution designed for high-precision, repeatable coating applications. Engineered for industrial-scale production, it delivers superior coating quality with minimal operator intervention. Built around a PLC-based control architecture, the system ensures accurate control of all process parameters, enabling stable combustion and consistent coating performance. With seamless integration to robotic manipulators, workpiece handling systems, and exhaust units, the AP-2100 is ideal for automated coating lines. The system supports a wide range of coating materials including WC-Co, chromium carbide, MCrAlY, and alumina, and is optimized for achieving dense, high-performance coatings with excellent wear and corrosion resistance.

  • Compatible with Hipojet-2700 (Air-cooled & Hybrid water-cooled)
  • PLC-based controller with rotameter-based monitoring
  • Fully automatic operation for high accuracy and repeatability
  • Built-in safety system with alarms and automatic shutdown

HIJET-9610 System

The HIJET® 9610 is a High Velocity Oxy-Fuel (HVOF) wire spray system designed to produce dense, high-performance coatings with excellent adhesion and minimal porosity. It is ideal for wear resistance, corrosion protection, and advanced surface engineering applications in demanding industrial environments.

This HVOF coating system utilizes oxygen-fuel combustion to generate a high-velocity gas stream, which melts and accelerates metallic wires toward the substrate, forming superior coating structures.

Unlike conventional HVOF powder systems, the HIJET® 9610 uses metallic wire feedstock, offering a more economical solution while maintaining high coating quality. Its advanced gun design ensures efficient particle heating and supersonic particle velocities, resulting in coatings with enhanced durability and performance.

  • Efficient wire melting and heating
  • Motorized wire feed for stable operation
  • Produces coatings with very low porosity
  • High velocity combustion wire spray process
  • Supersonic particle velocity for dense coatings
  • Cost-effective alternative to powder HVOF systems

HIPOJET 2750 Automatic

The HIPOJET 2750 Automatic gun incorporates an automated ignition and gas control system that eliminates the need for manual torch lighting. The system allows controlled start-up and shut-down of the combustion process, improving operational safety and convenience. With automated gas sequencing and ignition, the gun delivers a more refined and premium user experience while maintaining the same coating performance capabilities as the standard HIPOJET 2750.

  • PLC compatible automated gun operation
  • Eliminates manual torch ignition procedure
  • Automated ignition and gas sequencing system
  • Improved operational safety and process control
  • Premium user experience with automated start-up

HIPOJET HY 2750

The HIPOJET HY 2750 is a lightweight hybrid version of the HIPOJET 2750 gun. While maintaining the same operational compatibility with both MEC and OEM hardware, the gun body has been optimized for reduced weight and improved handling. The ergonomic design improves operator comfort and maneuverability while maintaining stable combustion characteristics and coating performance.

  • Lightweight hybrid gun construction
  • Improved ergonomics for operator handling
  • Designed for high precision coating applications
  • Stable combustion for consistent coating deposition
  • Compatible with MEC and OEM hardware components

HIPOJET 2700

The HIPOJET 2700 is MEC’s indigenously developed HVOF spray gun designed to operate with fuel gases such as propane or LPG. The gun is available in both air-cooled and water-cooled configurations, allowing flexibility for different duty cycles and thermal spray applications. Engineered to deliver stable combustion and high particle velocities, the HIPOJET 2700 ensures consistent coating deposition and reliable process performance. Its robust construction and optimized internal design make it suitable for depositing dense, wear-resistant, and corrosion-resistant coatings across a wide range of industrial applications.

  • High velocity particle impact for dense coatings
  • Designed for carbide and alloy powder coatings
  • Robust gun construction for industrial duty cycles
  • Stable combustion for consistent particle acceleration
  • Optimized for propane / LPG fueled HVOF operation
  • Available in air-cooled and water-cooled variants

HIPOJET-2750

The HIPOJET 2750 is designed as a universal HVOF gun platform capable of operating with both MEC-developed hardware and OEM-compatible components. The gun architecture allows the use of DJ-type OEM hardware as well as MEC HIPOJET hardware, providing greater flexibility in maintenance and spare parts management. This hybrid compatibility makes the HIPOJET 2750 an adaptable solution for coating facilities working with different hardware configurations.

  • Accepts both MEC and OEM internal components
  • Suitable for diverse industrial HVOF applications
  • Stable combustion chamber for high coating quality
  • Flexible hardware configuration for maintenance ease
  • Universal gun platform compatible with OEM DJ hardware

MDJ-2700 & MDJ-2600

The MDJ series HVOF spray guns are designed to operate with different fuel gas configurations to meet varying coating process requirements. The MDJ-2700 is configured for propane-based fuel systems, while the MDJ-2600 is designed for operation with hydrogen fuel gas, enabling higher flame temperatures and specific process characteristics. Both guns provide stable combustion, efficient particle heating, and high particle velocities necessary for producing dense and well-adhered coatings. The MDJ series is suitable for demanding industrial coating applications requiring reliable performance and process flexibility.

  • High particle velocities for dense coatings
  • Suitable for carbide and metallic powder coatings
  • Available for propane or hydrogen fuel operation
  • Optimized combustion chamber for efficient heating
  • Robust design for demanding coating environments

MP-2100 Control Panel

The MP-2100 HVOF Spray System is a compact and efficient coating solution designed for applying wear- and corrosion-resistant coatings on a wide range of components. Engineered for reliability and ease of operation, the system utilizes high-velocity combustion to deposit dense coatings of materials such as WC-Co, chromium carbide, MCrAlY, and alumina. Optimized for cermet coatings, the MP-2100 delivers high coating density, superior bond strength, and excellent wear resistance, making it suitable for both workshop and field applications. The system supports both air-cooled and hybrid water-cooled guns, providing flexibility based on process requirements. With a modular design and integrated safety features, the MP-2100 ensures stable combustion, efficient fuel usage, and consistent coating performance.

  • Reduced oxide content compared to plasma coatings
  • Electrical and gas systems safely isolated for reliability
  • Enhanced safety system with interlocks | NRV & flashback arrestor
  • Long service life of gun components