MECPL Products

Our Wire Arc Spray Systems

Our Wire Arc Spray Systems

ARCJET 101/700 PL System

The ARCJET® 101/700 is a high-performance twin wire arc spray system engineered for demanding industrial coating applications. Designed for reliability, precision, and continuous operation, the system delivers consistent, high-quality coatings for anti-corrosion, dimensional restoration, and surface engineering. Built around advanced push-type wire feed technology, the unit ensures accurate and stable wire delivery using a powerful AC inverter-driven mechanism. The system supports a wide range of conductive wires, including solid and cored materials, enabling flexibility across applications. The spray gun incorporates constant geometry head design and proven metallizing technology to maintain a stable arc, uniform droplet formation, and consistent coating quality. With a 700 Amp power source operating at 100% duty cycle, the system is optimized for high-throughput production environments. An intelligent closed-loop control system ensures precise energy transfer to the wire, minimizing oxidation, reducing particle overheating, and improving coating density. The integrated NON-STICK wire feature prevents short-circuiting at the nozzle, reducing downtime and enhancing operational efficiency.

  • Smooth and stable arc operation
  • High-precision push-type wire feed system
  • 700 Amps continuous duty power source
  • Non-stick wire mechanism to prevent tip shorting
  • Compatible with solid and cored wires
  • Lightweight, ergonomic spray gun design
  • Low oxidation and controlled particle heating
  • Suitable for manual and automated operation
  • Minimal maintenance and low consumable wear
  • High reliability for continuous industrial use

ARCJET 99 AIR Gun

ARCJET 99 ED Gun

Arcjet 99/ 600 System

The MEC Arcjet 99/600 is a heavy-duty wire arc spray system designed for high-productivity industrial coating applications, including corrosion protection, dimensional restoration, and surface engineering. It delivers reliable and consistent performance in demanding environments.

This arc spray coating system provides stable arc characteristics and precise voltage control, enabling the spraying of a wide range of conductive wires, including solid and cored materials.

Equipped with High Velocity Arc Spray (HVAS) technology, the system produces dense coatings with low porosity and improved coating quality. It also features an anti-spattering start mechanism, preventing wire sticking and ensuring smooth and efficient operation from ignition.

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  • Smooth arc start operation
  • Patented air-cooled arc head
  • Anti-spatter wire start mechanism
  • Stable arc voltage control system
  • Compatible with PLC and robotic systems
  • Heavy-duty power source for continuous spraying

Arcjet 99/200 PL System

The MEC Arcjet 99/200 PL is a compact wire arc spray system designed for corrosion protection, dimensional restoration, and surface engineering applications. It delivers efficient and consistent coating performance in both manual and automated industrial environments.

This arc spray coating system features a motorized wire feed integrated into the gun, ensuring stable and precise wire delivery during operation. It supports both solid and cored conductive wires, providing flexibility across a wide range of industrial coating applications.

Equipped with High Velocity Arc Spray (HVAS) technology, the system produces dense coatings with low porosity and improved coating quality. Its compact design, stable arc characteristics, and compatibility with PLC and robotic control systems make it ideal for automated and production coating processes.

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  • Motorized wire feed integrated in gun
  • Sprays solid and cored conductive wires
  • Stable arc voltage control electronics
  • Compatible with PLC and robotic systems
  • Anti-spatter start protection mechanism
  • Low maintenance and reduced spare consumption

Arcjet 99/400 PL System

The Arcjet 99/400 PL is a wire arc spray system engineered for corrosion protection, dimensional restoration, and surface engineering applications. Designed for stability and operational efficiency, it delivers reliable performance in demanding industrial environments.

This arc spray coating system features a high-performance power source that ensures stable arc characteristics and precise voltage control, enabling the use of a wide range of conductive wires, including solid and cored materials.

Equipped with High Velocity Arc Spray (HVAS) technology, the Arcjet 99/400 produces dense, high-quality coatings with low porosity, making it ideal for industrial coating, repair, and long-term surface protection applications.

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  • Integrated electric wire drive in gun
  • Handles solid and cored spray wires
  • Ready for PLC and robotic integration
  • Special anti-spatter ignition protection
  • Durable design with minimal spare usage
  • High output capability for industrial spraying

Arcjet 99/400 System

The MEC Arcjet 99/400 is a wire arc spray system engineered for corrosion protection, dimensional restoration, and surface engineering applications. Designed for stability and operational efficiency, it delivers reliable performance in demanding industrial environments.

This arc spray coating system features a high-performance power source that ensures stable arc characteristics and precise voltage control, enabling the use of a wide range of conductive wires, including solid and cored materials.

Equipped with High Velocity Arc Spray (HVAS) technology, the Arcjet 99/400 produces dense, high-quality coatings with low porosity, making it ideal for industrial coating, repair, and long-term surface protection applications.

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  • Smooth start operation
  • Low spare part consumption
  • Sprays solid and cored wires
  • Patented air-cooled arc head
  • High durability and performance
  • Stable arc voltage control
  • HVAS technology for desne & low porosity

ARCJET 99/600 PL System

The MEC Arcjet 99/600 PL is a high-capacity wire arc spray system designed for corrosion protection, dimensional restoration, and large-area surface engineering applications. It is ideal for demanding industrial environments requiring high-performance and continuous coating operations.

This arc spray coating system generates an electric arc between two conductive wires, which are melted and atomized using compressed air to form durable protective coatings on the substrate. The system features a gun-integrated electric wire drive, ensuring consistent wire feeding and stable spraying performance.

With its high current output and High Velocity Arc Spray (HVAS) technology, the Arcjet 99/600 PL produces dense coatings with low porosity and strong bonding strength. Its compatibility with PLC controls, automated systems, and robotic spraying setups makes it ideal for continuous and high-volume industrial production environments.

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  • High current capacity for demanding jobs
  • Electric motor driven wire feed system
  • Suitable for PLC and robotic automation
  • Supports both solid and cored spray wires
  • Advanced circuitry for stable arc performance
  • Engineered for reliable long-duration operation

ARCJET P2 System

The ARCJET® P2 is a compact and efficient twin wire arc spray system designed to deliver reliable coating performance with advanced process control. Engineered for modern thermal spray applications, it combines robust construction with precise energy management to produce consistent, high-quality coatings. The system is capable of processing a wide range of conductive wires, including solid and cored variants, making it suitable for diverse industrial requirements. Its advanced power supply technology, combined with accurate wire feed control and optimized air cap geometry, ensures uniform energy transfer to the wire, resulting in stable arc characteristics and improved coating consistency. Equipped with a programmable NON-STICK wire feature, the system prevents wire short-circuiting at the nozzle during shutdown, reducing downtime and ensuring smooth restarts. The ergonomically designed spray gun with integrated motor drive and air cooling system enhances operator comfort while maintaining performance during extended operation. With its balanced design and reliable performance, the ARCJET® P2 is ideal for medium to high-duty coating applications where consistency, efficiency, and ease of operation are critical.

  • Robust gun design for industrial applications
  • Twin wire electric arc spraying technology
  • Pull–push wire feeding mechanism for stability
  • Consistent wire feed for uniform coating deposition
  • 25m wire feed distance
  • Light in weight (2kg) & Handy
  • Supports all solid & cored wires.